KI Industries, a trusted supplier of decorative product for over 50 Years.
CUSTOM INJECTION MOLDING PART MANUFACTURING
Custom Injection Molding Plastic Part Manufacturing
Our group of professional project leaders will handle every detail of your project. From the initial release of the project through the product launch. From technical reviews to tool design and qualification, to first part approval, and the start of production. You will have a single point of contact to provide you with the current status of your project.
KI’s flawless launch process monitors the project through each phase of development. We establish metrics to evaluate performance at each critical step. A weekly review with executive management provides focus and support. Result? Projects stay on track.
Product and Process Development
Advanced Design Services
KI has the experience and expertise to support your needs from initial concept to production launch. We will handle every detail.
All KI employees focus on providing the highest quality products and service for our customers.
At KI, we do not just sell parts. We work from the design stage with our customers to develop the best solution for their needs. Our team of design engineers, product engineers, project managers, and account managers dedicated to guaranteeing a successful product launch. In every project. You will always have support at your fingertips.
From print to prototype production, KI has the experience and expertise to support your design team.
KI has a solution-based design approach. We use a CAD system with portable and desktop Pro/Engineer capabilities as well as model-making to assist in product design. Moldflow analysis guarantees that our tooling design is built for optimum cost efficiency and the quality you expect.
We at KI understand what a cosmetic injection molded plastic part of an assembly can do for your product.
It is what we do!
- Consumer Goods
Global Operations and Supply Chain Management
KI's Global Manufacturing reach enables our customers to expand their supply base into low-cost countries.
With over 40 years’ experience manufacturing products in Asia and delivering them to customers in the U.S. and Mexico, KI has the resources in place to manage the necessary supply chain options for customers in all markets around the globe for your product.
Product and Process Development
Design for manufacturability begins with understanding. Understanding your concept, your design, and the prototype and production phases of the project.
Our engineers understand the raw materials available to our industry. From the latest resin technology to tried and proven materials. KI can suggest the best material for your part design, finish, and performance requirements.
Working with your design team at the concept phase allows for the concurrent design of the part, the tool, and the manufacturing process. This provides the best design solution for you. And, our process validation procedure provides attention to detail. Ensuring a successful product launch.
We know that being a World Class Supplier requires we be a good corporate citizen and steward of the planet.
KI is committed to providing our customers with products that are compliant with applicable environmental regulations. These regulations, such as the European Standard RoHS, calls for the elimination of the use of environmentally hazardous substances in electrical and electronic equipment placed in the market after July 1, 2006.
All KI products are RoHS compliant.
In addition to ensuring that the products we supply are safe for the consumer and the environment, we make sure that our manufacturing processes are also.
Our plating and painting systems meet all local Government Agency environmental requirements.
Quality Systems and Certifications
KI’s Quality Certifications:
- Berkeley, IL: ISO 9001:2008
- Taiwan: TS 16949, ISO 14001
- Queretaro, MX: ISO 14001, IATF 16949 P6, IATF 16949 P3
- China Plating Facility: TS 16949, ISO 14001
- China PVD Facility: TS 16949, ISO 14001
- China Die Cast Facility: TS 16949, ISO 14001
A strong quality assurance program has been vital to KI's growth and success over the years. Our systems and procedures have been developed to insure that our products meet our customers demanding specifications.
Our employees receive regular training in the latest systems and quality techniques. From basic problem-solving techniques to PFMEA, DFMEA and Six Sigma tools this training serves as the cornerstone of our continuous improvement efforts. All employees are focused on providing the highest quality products and service for our customers.
KI has an innovative approach to tooling design and construction. We have established an industry leadership role in reducing tooling lead time. Coupling Moldflow analysis with our integrated CAD/CAM process means improved accuracy and reduced time.
For over twenty-five years, KI has partnered with tooling manufacturers in Asia. This enables us to build high-quality tooling at competitive costs. Our experience in managing the tool build from design to qualification provides you with peace of mind. You can focus on other project activities without expensive and time-consuming overseas travel.
Your cost is the total cost from design to T1 sampling to tool qualification through PPAP approval. KI will manage the tool build process from start to finish.
KI’s modeling capabilities include the development of solid model engineering files, 3D printed models, and S.L.A./S.L.S. rapid prototypes. KI will make sure that you will get parts and assemblies on time and right the first time.